01 / 06MES Development
Production, quality, inventory and genealogy workflows engineered around your plant.
Shopfloor→MES→ERP
MEKTUSCONSULTANCY SOLUTIONS MANUFACTURING TECHNOLOGY CONSULTANCY
Transforming manufacturing with MES, OT/IT & AI.
We connect shopfloor operations, industrial systems, enterprise applications and AI into one intelligent manufacturing thread.
OUTPUT
312 / 480 units
SELECTED STATION
CNC-04 · CNC Machining
ATTENTION
MES DevelopmentOT/IT IntegrationIndustrial AIShopfloor DigitizationManufacturing AnalyticsIndustry 4.0
/01 — THE CONNECTED PLANT
Manufacturing is connected. Your systems should be too.
We build the digital thread that turns fragmented plant signals into trusted context, coordinated operations and faster decisions.
01
Machines
Raw signals
02
PLC / OT
Control logic
03
SCADA / HMI
Supervision
04
MES
Execution
05
ERP
Enterprise
06
AI / Analytics
Intelligence
/02 — REFERENCE ARCHITECTURE
One digital thread. Five connected layers.
Select a layer to see how operational truth connects to enterprise context and applied intelligence.
ACTIVE LAYER01 / 05
SHOPFLOOR
Machines / Sensors / PLC
Where operational truth originates: machine states, sensor values and operator actions captured at the source.
PLCSensorsIIoT
/03 — CORE SOLUTIONS
What we build.
Manufacturing systems engineered for the reality of your plant, not isolated technology experiments.
01 / 06
02 / 06OT/IT Integration
A secure, contextual data path from controls and SCADA through enterprise systems.
PLC / OT→SCADA→IT
03 / 06Industrial AI
Applied intelligence for anomalies, yield, maintenance and operational decisions.
Sensors→Data→AI
04 / 06Shopfloor Digitization
Connected workstations, guided operations and real-time production visibility.
Machine→Operator→MES
05 / 06Manufacturing Analytics
Trusted KPIs and actionable insight across lines, plants and the enterprise.
Events→KPIs→Action
06 / 06Industry 4.0 Solutions
Practical transformation roadmaps grounded in assets, people and process.
Assets→Systems→Insight
/04 — MES + AI
From production data to manufacturing intelligence.
A unified operating view helps teams understand performance, detect risk and act with confidence.
Real-time operational context
AI-assisted anomaly detection
Production, quality and downtime insight
MEKTUS MES/Plant 01 · Line 02
SHIFT B · 06:00–14:00LIVE
OVERALL OEE▲ 3.2
0.0%WORLD-CLASS 85
Availability93.1%
Performance95.4%
Quality99.6%
THROUGHPUT · UNITS / HR134▼ 1 vs target
ACTUALTARGET 135
06:0008:0010:0012:00NOW
LINE STATE · LAST 8 HOURS
RUNNINGCHANGEOVERIDLEDOWN
CNC-04CNC Machining
90%ATTENTION
RB-02Robotic Pick & Place
95%RUNNING
AS-01Guided Assembly
91%RUNNING
QC-03Vision Inspection
96%RUNNING
PK-05Packaging
79%IDLE
AI ANOMALY · CNC-0492% CONFIDENCE
Spindle vibration 38% above baseline
Pattern matches early bearing wear. Estimated 46 h to alarm threshold.
VIBRATION · mm/s RMS7.4 ▲
−60 MINALARM 7.1NOW
ILLUSTRATIVE DASHBOARD
/05 — INDUSTRY EXPERTISE
Built for manufacturing reality.
Six sectors, one approach: connect the systems, signals and decisions that matter in each production environment.
PHARMA / 01
Pharmaceutical Manufacturing
01 · THE CHALLENGE
Maintain complete, reviewable batch evidence while connecting validated production and cleanroom data to quality decisions.
02 · MEKTUS APPROACH
An MES workflow linking electronic batch records, cleanroom sensors, serial genealogy and QA disposition with controlled electronic signatures.
03 · DELIVERABLES
- Electronic Batch Records (EBR)
- 21 CFR Part 11-aligned audit trails & e-signatures
- Serial genealogy & cleanroom sensor integration
- Real-time QA hold / release workflows
Discuss a pharma project →
01 / 06
/06 — START A CONVERSATION
Let’s connect your manufacturing future.
Tell us where your plant is today and what you need to make possible next.
01Discover the operation
02Map the architecture
03Deliver measurable manufacturing value