MEKTUS Consultancy Solutions logoMEKTUSCONSULTANCY SOLUTIONS
Manufacturing Technology Consultancy

Transforming Manufacturing with MES, OT/IT & AI

We connect shopfloor operations, industrial systems, enterprise applications and AI into intelligent manufacturing solutions.

Explore Our Solutions Talk to Our Experts
FACTORY TO INTELLIGENCE
Connected manufacturing shopfloor flowing into MES and AI intelligence
MES DevelopmentOT/IT IntegrationIndustrial AIShopfloor DigitizationManufacturing AnalyticsIndustry 4.0MES DevelopmentOT/IT IntegrationIndustrial AIShopfloor DigitizationManufacturing AnalyticsIndustry 4.0

The connected plant

Manufacturing is Connected. Your Systems Should Be Too.

We create the digital thread that turns fragmented plant signals into trusted context, coordinated operations and faster decisions.

01Machines
02PLC / OT
03SCADA / HMI
04MES
05ERP
06AI / Analytics

Reference architecture

One Digital Thread. Five Connected Layers.

Inspect each layer to see how we connect operational truth with enterprise context and applied intelligence.

Active layer

INTELLIGENCE

AI / Analytics / Digital Transformation

Core solutions

What We Build

Manufacturing systems engineered to work in the reality of your plant—not isolated technology experiments.

Isometric production line linked to manufacturing execution screens01 / 06

MES Development

Production, quality, inventory and genealogy workflows engineered around your plant.

ShopfloorMESERP
Isometric PLC, SCADA and server architecture connected by orange signals02 / 06

OT/IT Integration

A secure, contextual data path from controls and SCADA through enterprise systems.

PLC / OTSCADAIT
Industrial pump with sensor signals and anomaly-monitoring panels03 / 06

Industrial AI

Applied intelligence for anomalies, yield, maintenance and operational decisions.

SensorsDataAI
Isometric CNC workstation with digital operator terminal04 / 06

Shopfloor Digitization

Connected workstations, guided operations and real-time production visibility.

MachineOperatorMES
Production line connected to operational analytics panels05 / 06

Manufacturing Analytics

Trusted KPIs and actionable insight across lines, plants and the enterprise.

EventsKPIsAction
Connected factory cells and data center in an isometric plant architecture06 / 06

Industry 4.0 Solutions

Practical transformation roadmaps grounded in assets, people and process.

AssetsSystemsInsight

MES + AI

From Production Data to Manufacturing Intelligence.

A unified operating view helps teams understand performance, detect risk and act with confidence.

  • Real-time operational context
  • AI-assisted anomaly detection
  • Production, quality and downtime insight

Plant 01 · Live Operations

Manufacturing Intelligence

LIVE
OEE
88.4% +3.2%
Production Rate
142 u/hrOn target
Quality Index
99.2% +0.6%
Hourly throughputTarget 135
Machine status
Running12
Idle2
Down1
Downtime00:24:18

AI anomaly detection

Spindle vibration pattern outside expected range · CNC-04

Illustrative Manufacturing Intelligence Dashboard

Industry expertise

Built for Manufacturing Reality.

We connect the systems, signals and decisions that matter in each production environment.

PHARMA / 01

Pharmaceutical Manufacturing

The challenge

Maintain complete, reviewable batch evidence while connecting validated production and cleanroom data to quality decisions.

MEKTUS MES / OT approach

An MES workflow linking electronic batch records, cleanroom sensors, serial genealogy and QA disposition with controlled electronic signatures.

Project deliverables

  • Electronic Batch Records (EBR)
  • 21 CFR Part 11-aligned audit trails & electronic signatures
  • Serial genealogy & cleanroom sensor integration
  • Real-time QA hold / release workflows

Start a conversation

Let’s Connect Your Manufacturing Future.

Tell us where your plant is today and what you need to make possible next.

Our approach

Discover the operation. Map the architecture. Deliver measurable manufacturing value.

Physical factory to digital intelligence